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fter
a few months has passed, there are quite a number of e-mails asking
the same questions. Some of these question are not related to refilling
but still related to printing and many of these questions are being
discussed every now and then on dpreview's
printing forum.
1. Where can I find the tubing for
the negative pressure refilling?
2. What's about the quality or performance
of the 3rd party archival inks?
3. Should I leave the printer on
all the time ? Will this minimize the clogging?
4. Is printing at 2880 dpi use twice
much more ink than printing at 1440 and so on for 720, 360 dpi ?
5. Is clogging from air that bad
?
6. What is an insensible ink
loss ?
| 1.
Where can I find the tubing for the negative pressure refilling? |
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You need only a piece of small plastic tube that one
end can fit the syringe. Unfortunately, the only way to obtain this
part is adapting from the medical/veterinarian devices. Below are
the links where you can find the sample of these parts. But according
to the US law, these devices can not be sold without the prescription
unless you're the physicians/veterinarian.
If you discover that you can not purchase from them
(e.g. nobody prescribe those devices for you), you can adapt from
what is currently available for example :- the MIS supply is currently
selling the tubing and the bottom fill adapter. If you put 2 of
these together you'll get something similar to the picture of your
right.

MIS BOTTOM FILL ADAPTER |
+ |

MIS-TUBE-6 |
= |
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If you want the filling tube that similar to what
I used and like me to help you to get those. Please click here
to order the filling tubes kit. The kit contains 10 tubings. Some
restrictions applied and please read the instruction before placing
the order.
| 2.
The quality or performance of the 3rd party archival inks? |
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All the bad experiences I got from one trial of one
3rd party archival ink set during the winter of 2001 had taught
me well. I confidently believe that no any 3rd party archival ink
will has similar quality like the Epson's genuine. But people will
keep looking and feel tempted to buy those just because it's much
cheaper. You don't know how good of the quality control at their
production and also after and where is actually the source of ink
and how they make it. So, if you are confining yourselves to the
top quality, never look for the 3rd party archival inks.
I found myself to get quite irritated hearing
people said "I don't see any differences between them".
The ink (both dye and archival) actually look quite different
between the OEM and the 3rd party's (if you choose some colors
to look at, of course, you can't tell between the black !)
from outside. It's impossible that the ink that look different
to your eyes will give the similar identical printing results.
For the dye based ink, due to the wider color
gamut and the dye ink has been in the market long enough and
tends to work well on many media, several people are happy
with those 3rd party inks. Even so, I still recommend you
to refill with the Epson genuine inks.
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The following is the sources of the 3rd party inks.
-Mediastreet.com
:- mediastreet has many archival ink sets including the latest one
- ProPhoto® G5 ink set which goes
for $16.75 per 4oz bottle. Since they are making many of these inks
and you should read about the differences of each here
before making the decision. I tried the Enhanced Generation ink
set one time and I didn't get good results with it at all. Of course,
that was after I read some posts from some people who is happy with
it. My print looks terrible, the ink doesn't print on coated paper
(it prints but can be rubbed off) and my brand new CIS kept clogging
constantly.
However, mediastreet has claimed that their ProPhoto
ink set now is working on the many coated papers with very little
or no rubbed off.
".... allows
for printing onto most resin coated (RC) glossy papers with little
to no "rub-off" effect so commonly associated with pigmented
ink."
and then when you read more carefully, notice this
statement
" The
only color that has a slight rub-off issue is the black. Try to
use composite black (CMY) and you will have 100% no rub-off
"
When I was buying their Enhanced Generation, I didn't
get any warning about this rubbing off, now you're getting a fair
warning and should seriously consider it unless you're only printing
matte paper. Not every printer will let you print color photo by
using only CMY and you basically have no control over that. It's
the printer's driver and the one in the market I know that will
do that are C80, C82 for example and also some lower end printers
model of Lexmark and Canon (which may not compatible with the ink).
None of these printers are dedicated to photo printing. In fact,
they said these ink will work best with some of their papers e.g.
ProPhoto Luster, ProPhoto Gloss, etc. The results with other has
yet to be explored. And also noted that they suggest you to flush
the old ink with their flushing cartridge, this also indicated some
compatibility issues.
Some people also concern about the longivity issue
with the 3rd party ink. Honestly, this doesn't affect me since I
never encounter this problem (I never had to sell my print without
protection, yet). Most of the 3rd party ink retailers tend to brag
that their ink is as good as or even better than the genuine inks.
Whenever you want to try the 3rd party ink, don't
try it on the CIS because it's a big investment and you are encountering
the high possibility of not liking the results. It's ridiculous
to see these retailers are selling the prefilled empty cartridge
with their ink at higher price than the genuine ink that you can
obtain from some reputable store. For example, mediastreet listed
the compatible cartridges for Epson 2000P that filled with their
ProPhoto ink for $22.69 (black) and $42.95 (color). Atlex.com
list the genuine Epson T015 (black) for $23.76 and T016 (color)
for $27.42.
-MIS
associates : - MIS was my no.1
resource for the after market cartridges and accessories when I
was using and making my own CIS. They certainly has a very good
customer support e.g. they will send the right color bottle immediately
upon their awareness that they have shipped you the wrong color
! (yes, be careful, especially between the pC vs C and M vs M -
don't trust the paper label - there is a hand writing label underneath
it and sometimes they don't say the same thing. The best way is
to drop the ink and compare). I was also using their dye-based ink
with my very first CIS for 1280 with a pretty good results. However,
my very first CIS running this ink didn't last that long and later
I tried that 3rd party archival inks (on another new CIS) and got
horrible results. I have now believed that no 3rd party inks will
beat the genuine inks period. Even though their dye based inks run
long in my CIS (about 6-7 months or so), the genuine Epson archival
inks run my CIS longer than that ! . I remembered when I was disappointed
with the above 3rd party archival ink sets (the other brand) and
ask them about their archival ink set, they admitted to me that
their ink also has the rubbed off phenomenon. (this is to show that
they are a truthful merchant)
However, lately - they are now carrying the Ultrachrome
version of pigment inks that called MIS archival
7600 for $18 per 4oz bottle. This ink set seems to be the
same ultrachrome version that sold at weink.
This ink set is supposed to work on the RC coated papers. It's so
typical of these retailers to advertise the quality of the ink to
be as good as or better than the genuine. For example, they said
that their ink has higher DMAX than the genuine Ultrachrome (read
this).
I am very suspicious about that. I have never tried this ink set
and never look forward to it. But there are at least 2 people who
has done so. One is happy about it (noted that he is using only
matte paper) and the other one is not quite happy (he used this
ink set with 9500 machine). Read their post in dpforum by clicking
on the following links.
| Link
1 and Link
2 :- Happy user; Xander |
Link
3 :- unhappy user ; Keith |
The unhappy result from the 2nd user may be from the
property of inks. If you have used both Epson and non-Epson pigment
inks before, you'll be amazed how the Epson genuine pigment inks
can print on those coated paper (even with their old archival version
used in 2000P, 5000, 7500, etc). One property that Epson claims
is the resin polymer micro encapsulation.
I got the source
to confirm that none of these 3rd party pigment ink has achieved
that.
From this source
" None
of the 3rd party pigment inks are micro-encapsulated, so none of
them (at this time) will adhere to the glossy, semi-gloss or luster
media's. These inks perform somewhat similar to the UltraChrome
ink set with the Matte Black ink. "
Another observation about MIS archival 7600 is the
word about the ink stability
" The
inks have a 2 year, room temperature, shelf life, and will not settle
or fall out during this period. You do not have to shake our inks
before installing a cartridge in the printer. We have not experienced
any clogging or performance problems with our inks in Epson cartridges,
or in aftermarket cartridges. These inks have a high pigment load
and are therefore more expensive to manufacture. "
First of all, I noticed the small precipitation/settle
with the old Epson archival inks when I was using it in the bottle
for CIS for 1280 at about 6 months. This is to show that even the
genuine Epson ink is still settling. However, even MIS has said
that but they also state that their ink has 2 year shelf life which
is about the same as Epson's. And Epson recommend a gentle shaking
prior to installation but MIS doesn't !
| After all, about a month later. I purchased one
of their prefill cartridge to explore their cartridge. I draw
all the ink from the cartridge into the syringe and I inadvertently
found this about 2 weeks later. This is another proof that you
can not believe what they said, period. |
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-Weink.com
:- Since the owner of the weink has admitted
that his Ultrachrome version (called RE2200)
is the same as Mediastreet ProPhoto and MIS archival 7600. I would
assume that everything discussed above will also be applicable to
weink's ultrachrome ink. While I doubt about the similarity between
mediastreet's ProPhoto and MIS archival 7600, but they never admit
it and we will never know the truth. weink sells the ink for $17.99
for 4oz size.
-Lyson
:- Lyson is a very famous company long before I have entered the
digital photo printing world. They do not supply the bulk ink like
the others but selling their ink in prefilled cartridge for some
models and none for 2200 yet. I have never used any of their ink
because the well-known incompatibility issue. You will need to flush
out the nozzles prior to using their ink, even with the brand new
printer. It's funny to know that even the factory's fluid that left
over in the brand new printer is still not compatible with these
ink. More info about their ink can be read here.
I had to admit that I was pretty confused with the categories of
their ink - "what is dye-based archival inks ?"
| 3.
Should I leave the printer on at all time ? Will this minimize
the clogging's? |
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You will hear differently from people. The fact is
Epson always recommend you to turn the printer off when not used
by turning off the switch on-off printer - not pulling the power
cord (cause you can have the cartridges' house stopping right in
the middle of the printer).
I have tried both practices. I would say that I don't
notice any benefits from leaving it on at all time. Even though
you leave the printer on but not using it for a while, at the very
first time you order the print, the printer will run a small flushing
cycle exactly the same way it does when you just turn it on after
it's off for a long time.
Meanwhile, the contrary. If you just finished printing
something and turn the printer off and need to print again and you
turn it on, it will start printing right away. And there is essentially
no warm up time (like the laser printer), so leaving the printer
on all the time won't save you a time.
I believe the printer itself has some memory or timer
and know when to run a short flushing cycle prior to printing. So
there is simply no differences between the 2 practices. The problem
with leaving it on all the time the exposure of one electrical compliance
(which happened to be associated with computer) to the surge or
electrical instability and failure.
| 4.
Is printing at 2880 dpi use twice much more ink than printing
at 1440 ? |
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This is one of the most favorite questions that I
like to answer. The definite answer is no
- you don't use twice as much ink when you double
your dpi setting for printing. Printing at higher dpi will certainly
use more inks than the lower dpi but the amount of the differences
depends on your shaded area in the print.
At the dark area, let's say you're printing a whole
page of black color (or other primary colors). The usage of the
ink will be the same for either 1 dpi or up to any number of dpi.
To think about this, let assume that the printer will lay a circular
dot at the same size and no overlapping (in fact, it's not circular,
it's elliptical - e.g. 2880 x 1440 dpi and also they may overlap).
Anyway, calculating the circular dot's area is much easier.
For a 1 square inch, we have an area of 2.54 x 2.54
cm (assuming 1 inch is 2.54 cm) = 6.4516 cm2
| For a printing at 1 dpi (complete circular) you will cover
the area of ¶ x 1.27 x 1.27 = 5.067 cm2 |
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| For a printing at 2 dpi (4 complete circular dots) you will
cover the area of ¶ x 0.635 2 x4 = 5.067 cm2
|
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| For a printing at 2880 dpi (roughly 8 millions dots) you will
get ¶ x 0.0004412 x 8294400 = 5.067 cm2
|
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So, no matter how many dots you lay on one square
area, from 1 dpi to 2880 dpi and so on, it still cover the same
surface area.
What actually influence the
ink usage ?
How much of the shaded area of print is the major
part of this. The printer is making the decision to place or not
to place the dots in these shaded area and the higher the resolution,
the more dots of the same or the different color are being used.
We can not accurately measure this and the shaded area are different
from one print to another. So there is no definite answer of how
much more ink will be used when you double the resolution. The answer
is - yes, it will use more and how much depends on how much of the
shaded area you have in that picture. But certainly it will not
be twice as much more ink used.

|
To scrutinize this assumption, we print the test
image with 1440 dpi and 2880 dpi accordingly. The print
was done on the matte paper and MB ink. Then the print
is scanned (at the same pass) at 2400 dpi and blown
up to examine the details.
The crop from the black doesn't show any differences
between the two. |
|
| These 2 crops are from the shaded area of the above
picture. As you can notice that the print at 2880 dpi
contains more dots and the density of the color (where
you can't see the dots). This part is contributing to
the ink usage differences between the 2 settings. |
|
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No, but.... ! and why's that ?
But.....,
it must not be a complete stream of air or too much quantity of
air.
You can see the Epson are very conservative about
this. They probably find that majority of the printers that returned
to them are having problem with this. That's why the smart chip
(very smart) will never really read the cartridge empty (it always
leave some cc inside). Every methods are employed so that the nozzles
don't get air in e.g the one way valve, the exit valve, the circular
and column area that can capture air in the top part, etc
Many people get air in the nozzles from an improper
refills or the stinginess by trying to use the last drop left in
the cartridge. The bad CIS can give you that, too.
Normally the small amount of air that entered the
nozzles can be flushed out by using (or wasting) cycles of cleaning
(normally, more than 1 cycles). Each cleaning cycle is not the same,
the very first one will be a baby cleaning, the 2nd and the 3rd
one will become more grand (that you can waste about 1/2 cartridge
to get rid of the air). So actually, it's no use to do > 3 cleaning
cycles consecutively. If you know it's an air and you don't get
perfect nozzle check in 3 cycles. You should give it a rest at least
hours or overnight and try again, later.
But if the nozzle clogged from particles, ink precipitates,
that's another story. This one, it won't be easily fixed and the
best way is to call Epson if your printer is still in the warranty.
For the printer that's out of warranty, you can try flush it with
warm water, Windex® outside the printer !
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| This is the nozzles head of Epson 1280. The flushing
is perform outside the printer. Dissembling the printer
is not recommended by Epson but doing so in 1280 (and
also in Stylus 800) is not difficult. I used the warm
water to flush and notice the micro stream of the water.
Normally, you'll flush until you get every nozzles opened
and the stream is straight. The bent stream means that
there is still some partial obstruction. You should never
flush the nozzle inside the printer (I mean manual flush
with water or Windex) because underneath the nozzle, there
is a limited absorptive pad that can become full or saturated
with this fluid (or your previous excessive inks from
cleaning cycles) and it will haunt you with the excess
ink smearing on the paper forever. |
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Why it's not too bad
?
Well, before Epson has invented the system to monitor
the ink level - this is back to around 1999, perhaps. The older
models like Epson stylus Pro or Stylus 800 (the one that I used
to have) do not know when the ink will be out. Not until the users
have noticed the lines/gaps in the print which mean that some air
has already entered some nozzles. Then users still can try a cleaning
cycle and then if it doesn't go away, they'll know that the ink
run out and time to change the cartridge.
Started with 1160 which doesn't really have the chip
on the cartridges but the printer will aware of when users push
the button to change the cartridge and some how guesstimate that
the ink is out and discontinue to print until user change the cartridge.
This system is completely inaccurate and you can't use a partially
used cartridge and finally, Epson invent the smart chips started
in 1999-2000 with the early model like 1270 and after that, every
Epson printer now use the chipped cartridge and the printer know
how much the ink left by calculation.
This is perhaps one of the reason why the sponge is
included in the earlier model. There is a need for the cartridge
to have the ability to retain some ink inside (easily with a sponge,
or more complicated with the newly designed ink path like 2200's
cartridges). So, even though the cartridge is out, it's not completely
out and some ink and air will mix and go in.
The best practice is to avoid this. Having air in
the nozzles is not fun because it takes ton of inks to flush it
out and also there is no guarantee that you'll be able to get it
out. To achieve an air-free nozzle, you should stay with the genuine
cartridge or completely understand the refill method or CIS's mechanism
and practice a safe refilling or CIS maintenance.
This phenomenon was observed during the winter of
2002 when I was using the CIS with my 1280. I like to intentionally
let the small air bubble get into the tubing system of the CIS every
now and then. This is to test how healthy of the system (the good
CIS will make that air bubbles dancing back and forth along with
the cartridge's movement while printing).
Anyway, during the winter in NYC, the humidity of
the air is so low (could be as low as 20% - compare to 60-70% in
the summer). I notice those air bubbles spontaneously move toward
the printer even the printer is off. This movement was recorded
and I found that it can move anywhere from -0.5 cm (yes, someday
it come back toward the bottle) to 10+ cm in 24 hours. Calculation
(my CIS tubing hold 2.14 cc for 60 cm long) will interpret this
equate the amount of -0.018 to 0.35 cc. The distance of the movement
is completely dependent on how low of the humidity. And in an extremely
dry condition, you can lose 0.35 cc per day unknowingly.
Is this mean that you can empty the full cartridge
(let's say 17 ml capacity) in 48 days ?
Probably not, that may be another reason why the cartridge
need to have the ability to retain some ink inside (sponge, or complicated
narrow path of 2200's). And when you're using cartridge system (not
CIS), the height of the column of ink is not constant like CIS (my
observation found in the CIS which the cartridge is getting ink
supply continually from the bottle and remain at the same amount
or the same height or the same pressure exert on the exit at the
bottom). So in the cartridge system, a lesser pressure created when
the level of the ink came down. So the amount of the ink that spontaneously
going away would be less.
And hopefully you don't get 20% humidity for straight
48 days !
Epson said (click here)
that the printer can be stored (in shipping container) in the humidity
of 5 to 85% (RH) and operational between 20 to 80% RH. That is for
1280 and that is the humidity without condensation, doesn't guarantee
the evaporation (of ink). After this observation, I am now keeping
the room humidity at least 50% all the time. Epson must have already
aware of this problem, otherwise, they won't change the design of
the cartridge's vent from a simple straight hole (like Stylus Pro's)
to the crooked path vent since 1270's until now with newer models
including 2200's.
So, that may be another reason why the cartridge's
life after opened will be 6 months. Actually, if you left the cartridge
in the idled printer in the low humidity environment more than 30
days, don't expect your chip to read empty before the cartridge
is really empty anymore.
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